Off-Site Fabrication
Controlled-workshop manufacturing of pressure vessels, modular process skids, piping spools and heavy structural assemblies to ASME, AWS and IBR standards with full NDT traceability.
- 35,000 sq.ft
- Covered fabrication bays
- 25T cranes
- Heavy tandem lift handling
- 50mm
- Hydraulic plate rolling
- 350 bar
- Hydrostatic testing
Engineered off-site for fast field installation
Building inside our covered shop gives clean welding conditions, consistent heat treatment and pre-assembled modules that install faster on site.
ASME & IBR Pressure Vessels
Reactors, flash tanks, separators and air receivers with hydro testing up to 350 bar.
Process Skids & Modular Units
Pump skids, metering units, chemical injection skids and valve manifolds pre-assembled and tested.
Heavy Columns & Tubulars
Rolling and SAW welding of tubular piles, chimneys and distillation columns.
Corrosion-Resistant Overlay
Weld overlay cladding of Inconel 625, Monel and SS 316L for sour gas and petrochemical service.
Why engineers choose the Maple workshop
Plate rolling, sub-arc welding, heat treatment and hydro testing under one roof.
35,000 sq.ft covered bay
All-weather heavy fabrication environment — no weather delays.
25T twin-hook EOT cranes
12-metre hook height for safe tandem lifting and loading of heavy modules.
50mm 4-roll plate bending
Cold rolling of heavy shells, cones and vessel rings up to 3,000mm width.
350-bar hydrotest bay
Pit testing with calibrated transmitters and charted pressure logging.
Blasting & paint booth
SA 2.5 abrasive blasting and enclosed epoxy painting in-house.
Full NDT & traceability
Heat-number verification (EN 10204 3.1/3.2), PMI and RT/UT clearance.
Workshop equipment specifications
| Machine / bay feature | Installed specification |
|---|---|
| Bay lifting capacity | 25-tonne twin-hook overhead EOT cranes (12m hook height) |
| Plate rolling | 4-roll hydraulic plate bending up to 50mm thick, 3,000mm wide |
| CNC plasma & oxy cutting | Underwater CNC plasma bed (3m × 12m) |
| Welding processes | SAW, narrow-gap TIG (GTAW), pulsed MIG (GMAW), FCAW |
| Heat treatment (PWHT) | Electrical resistance heating with calibrated soak recorders |
| Surface treatment | SA 2.5 blasting chamber and epoxy paint booth |
Need off-site fabrication? Tell us your requirement
Send data sheets, fabrication drawings or design requirements. We work out cutting plans, consumables and lead times.
- Inspection & Test Plan (ITP) sign-off.
- Mill test certificates (MTC 3.1) and material reports.
- Fabrication schedule and delivery plan.